Hardware Removal Surgery Cost: What You Need to Know
Published on December 2, 2024
Key Takeaway
Hardware removal surgery costs can vary widely based on factors like procedure complexity and location, with average costs ranging from $2,000 to $7,000, though insurance may cover a significant portion for medically necessary removals.
Introduction
Hardware removal surgery is a common orthopedic procedure that involves taking out implants such as screws, plates, or rods that were previously used to treat fractures or other bone-related conditions. While this surgery can be crucial for many patients, understanding the associated costs is essential for making informed healthcare decisions.
Factors Affecting Hardware Removal Surgery Costs
Several factors can influence the cost of hardware removal surgery:
- Type and complexity of the procedure
- Location of the hardware
- Surgeon's experience and fees
- Hospital or surgical facility charges
- Anesthesia costs
- Geographic location
Average Costs of Hardware Removal Surgery
The cost of hardware removal surgery can vary widely. According to a study by Fenelon et al. (2019), the average cost of hardware removal from the ankle was €1113 (approximately $1,300 USD). However, costs can range significantly depending on the factors mentioned above.
For more complex procedures, such as breast implant removal, Healthline reports that the American Society of Plastic Surgeons estimates an average cost of $2,641. This figure typically only includes the surgeon's fee and doesn't account for additional expenses like anesthesia and facility fees.

Insurance Coverage for Hardware Removal Surgery
Insurance coverage for hardware removal surgery can vary depending on the reason for the procedure. According to Healthline, while cosmetic procedures are typically not covered, insurance may pay for all or a portion of the surgery if it's deemed medically necessary. This could include cases of:
- Infection related to the implant
- Severe scarring interfering with diagnostic procedures
- Persistent pain or complications from the original surgery
For Medicare enrollees, coverage can be substantial. A study on thumb arthritis surgery by Gillette (2023) found that Medicare may cover up to 80% of the procedure costs.
Cost-Saving Strategies for Hardware Removal Surgery
To manage the costs associated with hardware removal surgery, consider the following strategies:
- Discuss the medical necessity of the procedure with your doctor to increase the likelihood of insurance coverage.
- Compare costs from different surgeons and facilities.
- Inquire about payment plans or financial assistance programs offered by the hospital or surgical center.
- Consider outpatient procedures when possible, as they tend to be less expensive than inpatient surgeries.
The Economic Impact of Hardware Removal
Hardware removal surgeries have a significant economic impact on the healthcare system. A study by Lalli et al. (2015) found that returning to the operating room for elective hardware removal results in increased costs to the patient, potential for complications, and missed work days. The study reported total hospital billing charges of $188,271 for a group of patients undergoing elective syndesmosis hardware removal.

Conclusion
Hardware removal surgery costs can vary significantly based on numerous factors, with average costs ranging from $2,000 to $7,000. While these procedures can be expensive, insurance may cover a substantial portion for medically necessary removals. It's crucial to discuss the necessity of the procedure with your healthcare provider and explore all available options to manage costs effectively. By understanding the factors influencing hardware removal surgery costs, you can make more informed decisions about your orthopedic care and financial planning.